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Midlothian U1 — 7FA Hot Gas Path

GTS-2023-006CLOSED 4/18/2023
Edit
Added Jul 8, 2026Completed Apr 15, 2023
Company
Gulf Turbine Services
Client
Coastal Utilities
Source
MANUAL
Contract Type
LUMP SUM
Market Segment
GT_OUTAGE
Public/Private
PRIVATE
Project Manager
Ray Daniels
Estimator
Phil Carter
Superintendent
Marcus Hill
Location
Midlothian, TX

Margin Analysis

Original Margin
13.0%
$357,500
Revised Margin
10.2%
$297,500
Final Margin
3.1%
$92,165
Margin Fade (Bid)
-9.9%
CO Impact
$-60,000
Margin Fade (Revised)
-7.0%

Where They Land

Final Margin+3.1%
Break Even
-0.9%+24.4%
Gain / Fade-7.0%
As Predicted
-7.9%+2.0%
This project
Other projects
Zero reference

Revenue & Cost Summary

StageRevenueCostProfitMargin
Original$2,750,000$2,392,500$357,50013.0%
Revised$2,930,000$2,632,500$297,50010.2%
Final$2,930,000$2,837,835$92,1653.1%

Cost Category Variance

CategoryOriginalRevisedFinalVariance $Over/Under %
Labor$810,880$930,769$1,056,423+$125,654+13.5%
Material$657,673$774,538$782,283+$7,745+1.0%
Subcontractor$624,638$732,169$747,572+$15,403+2.1%
Equipment$212,991$221,272$239,195+$17,923+8.1%
Other$86,317$78,975$71,078$-7,897-10.0%

Labor Productivity

Original Rate
$55/hr
Revised Rate
$76/hr
Final Rate
$74/hr
Hours Variance
-467
Rate Variance $
$271,228
Volume Variance $
$-25,685

Lessons Learned

What hurt

Lump-sum HGP without confirmed transition-piece lead time — parts arrived late, crew idled 2 shifts. The fade was schedule, not execution.

Assumptions / what to do differently

Don't take lump sum on an HGP until parts lead time is confirmed in writing; otherwise price the schedule risk.

LUMP SUMPARTS LEAD TIMESCHEDULE