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ExxonMobil Baytown — Cogen GT Inspection

GTS-2024-014CLOSED 6/8/2024
Edit
Added Jun 18, 2026Completed Nov 9, 2024
Company
Gulf Turbine Services
Client
ExxonMobil
Source
MANUAL
Contract Type
T AND M
Market Segment
GT_OUTAGE
Public/Private
PRIVATE
Project Manager
Ray Daniels
Estimator
Phil Carter
Superintendent
Joe Tibbetts
Location
Baytown, TX

Margin Analysis

Original Margin
17.0%
$217,600
Revised Margin
18.0%
$257,600
Final Margin
18.0%
$257,600
Margin Gain (Bid)
+1.0%
CO Impact
$40,000
Margin Gain (Revised)
+0.0%

Where They Land

Final Margin+18.0%
Break Even
-0.9%+24.4%
Gain / Fade+0.0%
As Predicted
-7.9%+2.0%
This project
Other projects
Zero reference

Revenue & Cost Summary

StageRevenueCostProfitMargin
Original$1,280,000$1,062,400$217,60017.0%
Revised$1,430,000$1,172,400$257,60018.0%
Final$1,430,000$1,172,400$257,60018.0%

Cost Category Variance

CategoryOriginalRevisedFinalVariance $Over/Under %
Labor$367,586$397,041$402,997+$5,956+1.5%
Material$269,578$305,973$296,794$-9,179-3.0%
Subcontractor$276,119$284,454$281,722$-2,732-1.0%
Equipment$78,868$94,202$95,050+$848+0.9%
Other$70,249$90,729$95,837+$5,108+5.6%

Labor Productivity

Original Rate
$82/hr
Revised Rate
$55/hr
Final Rate
$55/hr
Hours Variance
2,844
Rate Variance $
$-197,784
Volume Variance $
$233,195

Lessons Learned

Refinery cogen access/permitting is the long pole, not the turbine work. Build the safety/permit hours in explicitly — they're real and billable.