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Midlothian U1 — 7FA Hot Gas Path

GTS-2023-006CLOSED 4/18/2023
Edit
Added Jun 18, 2026Completed May 13, 2023
Company
Gulf Turbine Services
Client
Vistra (Luminant)
Source
MANUAL
Contract Type
LUMP SUM
Market Segment
GT_OUTAGE
Public/Private
PRIVATE
Project Manager
Ray Daniels
Estimator
Phil Carter
Superintendent
Marcus Hill
Location
Midlothian, TX

Margin Analysis

Original Margin
13.0%
$357,500
Revised Margin
10.2%
$297,500
Final Margin
3.1%
$92,165
Margin Fade (Bid)
-9.9%
CO Impact
$-60,000
Margin Fade (Revised)
-7.0%

Where They Land

Final Margin+3.1%
Break Even
-0.9%+24.4%
Gain / Fade-7.0%
As Predicted
-7.9%+2.0%
This project
Other projects
Zero reference

Revenue & Cost Summary

StageRevenueCostProfitMargin
Original$2,750,000$2,392,500$357,50013.0%
Revised$2,930,000$2,632,500$297,50010.2%
Final$2,930,000$2,837,835$92,1653.1%

Cost Category Variance

CategoryOriginalRevisedFinalVariance $Over/Under %
Labor$790,677$850,757$965,609+$114,852+13.5%
Material$656,935$778,769$786,557+$7,788+1.0%
Subcontractor$687,462$638,786$646,788+$8,002+1.3%
Equipment$190,834$199,050$215,173+$16,123+8.1%
Other$71,775$165,138$223,708+$58,570+35.5%

Labor Productivity

Original Rate
$76/hr
Revised Rate
$84/hr
Final Rate
$77/hr
Hours Variance
2,136
Rate Variance $
$12,602
Volume Variance $
$162,330

Lessons Learned

Lump sum on an HGP without confirmed parts lead time is risky. Transition pieces arrived late, crew idled 2 shifts. Fade was schedule, not execution.